Kymco XCITING 500 - Service Manual > Schematic Drawing, Service Information

Brake System / Schematic Drawing, Service Information

SCHEMATIC DRAWING

Brake System

SERVICE INFORMATION

GENERAL

Frequent inhalation of brake pad dust, regardless of material composition could be hazardous to your health.

Avoid breathing dust particles.

SPECIFICATIONS

Brake System

Unit: mm (in)

TORQUE VALUES

Master cylinder reservoir cover screw 2 N*m (0.2 kgf*m, 1.4 lbf*ft)
Master cylinder holder bolt 12 N*m (1.2 kgf*m, 9 lbf*ft)
Brake lever pivot bolt 6 N*m (0.6 kgf*m, 4.3 lbf*ft)
Brake lever pivot nut 6 N*m (0.6 kgf*m, 4.3 lbf*ft)
Brake light switch screw 1 N*m (0.1 kgf*m, 0.7 lbf*ft)
Brake caliper mounting bolt 32 N*m (3.2 kgf*m, 23 lbf*ft) ALOC bolt: replace with a new one.
Brake caliper bleed screw 6 N*m (0.6 kgf*m, 4.3 lbf*ft)
Brake pad pin 18 N*m (1.8 kgf*m, 13 lbf*ft)
Front/Rear caliper pad pin plug 2 N*m (0.2 kgf*m, 1.4 lbf*ft)
Brake hose oil bolt 35 N*m (3.5 kgf*m, 25 lbf*ft)
Delay valve bleed screw 6 N*m (0.6 kgf*m, 4.3 lbf*ft)

TROUBLESHOOTING

Brake lever soft or spongy

Brake lever hard

Brake drag

See also:

 Kymco XCITING 500 - Service Manual > Brake System

 Kymco XCITING 500 - Service Manual > Brake Fluid

Check Brake fluid Brake hose: Cracks/wear/damage → Replace. Apply the brake lever several times. Fluid leakage → Replace. Brake hose clamp: Loosen → Tighten