Kymco XCITING 500 - Service Manual > Fork

REMOVAL

Remove the front wheel.

Remove the front fender.

Remove the bolt and hose clamp.

Remove the bolt and speed sensor (only right fork).

Remove the upper fork pinch bolt.

Remove the lower fork pinch bolts.

Remove the fork from the handlebar post and steering stem.

INSTALLATION

Install the fork tube into steering stem and handlebar post and align the mark on the fork tube with the handlebar post surface as shown.

Install and tighten the upper pinch bolt to the specified.

Torque: 23 N*m (2.3 kgf*m, 17 lbf*ft)

Tighten the lower pinch bolts to specified torque.

Torque: 23 N*m (2.3 kgf*m, 17 lbf*ft)

Install the brake caliper onto the fork leg with new mount bolts.

Torque: 32 N*m (3.2 kgf*m, 23 lbf*ft)

Install the brake hose clamp onto the fork leg with the bolt.

Install the speed sensor onto the right fork leg and tighten the bolt.

Install the front fender.

Install the front wheel.

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